Engineering support services
Ai Process supports clients with HAZOP (Hazard and Operability) studies, SIL (Safety Integrity Level) assessments, and LOPA (Layer of Protection Analysis) reviews.
If your facility is operational but undergoing change, handling new materials, or you require compliance-driven improvements, Ai Process provides flexible engineering support services tailored to existing manufacturing environments.
Whether you need ongoing safety assessments, engineering documentation, or help adapting to new regulations, our process engineering consultants provide the clarity and technical insight required to keep your plant safe, compliant, and optimised.
Process Safety and Risk Management
- DSEAR (Dangerous Substances and Explosive Atmospheres Regulations) compliance.
- HAZOP (Hazard and Operability) studies
- SIL (Safety Integrity Level) determinations
- LOPA (Layer of Protection Analysis) reviews.
- PHA (Process Hazard and Risk Analysis)
Process Performance and Efficiency Improvement
- Energy assessment
- Process optimisation
- Process audit / Process health check
- Process validation
- ATEX zoning and risk assessments.
- Energy and waste reduction reviews
Decades of Safety-Driven Engineering Expertise
With nearly 40 years’ experience supporting manufacturers across the pharmaceutical, chemical, coatings, food & beverage and packaging sectors, Ai Process has built a reputation for delivering robust engineering solutions grounded in regulatory knowledge, process understanding and real-world safety application.
Our team brings together multi-disciplinary engineering capabilities—process, chemical, mechanical, control, electrical, civil and more —allowing us to support both standalone engineering tasks and larger-scale operational changes across your plant.
Whether your facility is handling flammable materials, hazardous powders, or temperaturesensitive formulations, we ensure your systems are assessed for process safety and operating efficiency.
Partner with Ai Process for Technical & Regulatory Engineering Support
Whether you’re improving a legacy plant or preparing for regulatory inspection, Ai Process provides professional engineering support to ensure safety, compliance, and efficiency across your manufacturing processes.