Plant construction
Ai Process can provide detailed quotations for plant construction projects, including time & cost projections.
Ai Process delivers turnkey plant construction services, managing projects from initial design, plant construction to final commissioning. Our team supports industrial facility upgrades, expansions, and new builds with a focus on compliance and sustainability.
Expert-Led Plant Construction Services for the Manufacturing Industry
At Ai Process, we provide end-to-end plant construction solutions for industrial manufacturers across the UK and many parts of the world. Whether you’re looking to build a new production facility, upgrade an existing plant, or expand your current manufacturing capabilities, we have the expertise and experience to deliver your project on time, within budget, and to the highest standard.
Our tailored approach ensures that every phase of your project—from process design, project management, and construction, through to commissioning—is professionally managed. With almost 40 years operating in pharmaceutical, food & beverage, coatings, chemicals and more, we understand the unique demands of regulated industries and consistently deliver solutions that meet strict HSE, DSEAR, and ATEX compliance requirements
Process Design
- FEED Studies (Front-End Engineering Design)
- Detailed process engineering designs
- Detailed equipment specification and schedules
- 3D Plant modelling
- HAZOP services
- SIL/LOPA services
- Subcontractor tendering and selection
- Equipment and services procurement
Project Management
- CDM coordination and site safety management
- Primary process equipment installation
- Pumps, valves & instrumentation installation
- Process control & monitoring systems
- Process & service pipework installation
- Electrical & instrumentation works
- Civils, building and structural steelwork
- Plant utilities and services integration
- Plant commissioning
Why Choose Ai Process for Your Plant Construction Project?
Turnkey Project Delivery – We manage every aspect of the construction process, eliminating the stress of dealing with multiple contractors.
Principal Contractor Role – As CDM Principal Contractor, we ensure full health & safety compliance during construction.
Process Engineering Expertise – Our engineering-led approach ensures your plant is optimised for productivity, sustainability, and long-term ROI.
Bespoke Facility Design – From concept to detailed design, we create custom layouts that suit your unique process and site constraints.
Construction & Commissioning – We handle all civil, mechanical, and electrical works before delivering fully commissioned, operational facilities.
Plant construction with safety at the core
As an experienced Principal Designer and Principal Contractor, Ai Process operates in full accordance with the CDM Regulations. Our in-house team provides safety, legal compliance, and technical integrity throughout your plant construction project. By combining process engineering, construction management, and compliance support, we deliver robust industrial environments built to operate for years to come.
